Fire-Rated Kalamein Doors Built for New York Buildings

Custom 90-Minute Steel-Clad Doors for NYC Buildings

Capitol Fireproof Door has manufactured custom Kalamein fire-rated doors for New York buildings since 1947. Our steel-clad doors feature solid wood cores and are available in standard and custom sizes, including flush and paneled designs.

Ideal for older NYC buildings, commercial properties, and architectural renovations, our Kalamein doors can accommodate specialized dimensions, hardware, and design requirements. Contact us for a free estimate or site survey.

Custom gray steel-clad Kalamein door with raised panel installed in a New York building

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Can be made with multiple panels as well as paneled on one side and flush on the other

dOOR SURFACES CAN BE COVERED WITH ONE COAT OF METALLIC PRIMER

Can be reinforced and mortised for various lock sets and hinges

Wire mesh/clear GLASS WINDOWS AND LOUVER VENTS CAN BE added

Our doors are certified by the NYC Board of Standard and Appeals for 90-minute and 3-hour fire-rating requirements!

Capitol Fireproof Door 90-minute fire-rated Kalamein door certification label three hour label


These fireproof labels certify that our doors meet or exceed fire test standards for New York City and have been approved by the NYC Department of Buildings.

The labels, which indicate the “calendar number” corresponding to the NYC Department of Buildings testing results, are affixed to our doors as part of our service.

Kalamein Door Styles & Custom Configurations

Kalamein door styles showing flush, paneled, vision glass and louver configurations

Flush kalamein doors are solid, kiln-dried, white pine, milled cores, mortised and tennoned, covered with up to 24-gauge steel and glued under pressure. Glass panels, solid panels, and louvers can be installed on flush doors upon customer request. Decorative moldings can be surface applied for cosmetic design.

Recessed panel kalamein doors have wood stiles and rails, are covered with 24-gauge steel, and drawn through steel dies to ensure tightness to the core.

Kalamein panels are composed of 1/2″ sheetrock cores and are covered with 24-gauge steel on both sides. Kalamein panel moldings, which are drawn through steel dies, are nailed into place to meet labeling requirements for panel doors.

Shop Drawings

Technical shop drawing of 90-minute fire-rated Kalamein door construction and panel details
Kalamein steel-clad door construction diagram showing wood core and metal cladding

We can build custom solutions.

Understanding Kalamein

What Is a Kalamein Door?

A Kalamein door is a metal-clad wood door, traditionally constructed with a solid wood core wrapped in sheet steel. This construction combines the shape and detailing of a wood door with the protective qualities of metal cladding.

Kalamein doors are particularly relevant to older New York buildings where existing architectural details, unusual opening sizes, and traditional door configurations must be considered during replacement.

Capitol Fireproof Door manufactures custom Kalamein doors for NYC and Long Island projects, including flush and paneled configurations. Fire ratings depend on the approved and labeled assembly.

Custom Fabrication

How Our Kalamein Doors Are Built

Core and Steel Cladding

Traditional Kalamein construction uses a solid wood core, often kiln-dried white pine, with sheet-metal cladding formed around the door. Capitol offers custom fabrication to accommodate approved project dimensions and configurations.

Flush and Paneled Designs

Doors can be fabricated with flush surfaces, recessed panels, and architectural mouldings. Matching the intended opening and building design is especially important in renovation and replacement projects.

Vision Lights and Louvers

Selected configurations can accommodate glazing or louver details. For rated assemblies, glass, frames, louvers, and other components must be permitted by the applicable listing.

Hardware Preparation

Custom doors may require preparation for hinges, locks, closers, and other commercial hardware. Proper coordination helps ensure the finished door functions with its frame.

Explore our Kalamein frames and custom Kalamein mouldings .

Product Comparison

Kalamein Doors vs. Hollow Metal Doors

Kalamein Doors

Steel-clad wood construction can accommodate traditional architectural detailing, custom panels, and specialized replacement needs. These doors are particularly relevant to older NYC properties.

Kalamein door specifications →

Hollow Metal Doors

Hollow metal doors use a metal door construction and are common in stairwells, mechanical rooms, schools, offices, and other high-traffic commercial environments.

Explore hollow metal doors →

The correct choice depends on the opening, required fire rating, architectural requirements, hardware, and approved assembly. Browse our complete range of fire rated doors.

New York Building Expertise

Why Kalamein Still Matters in Prewar NYC Buildings

Older apartment buildings, historic commercial properties, and renovation projects may contain openings that cannot easily accommodate standard modern door dimensions.

Custom Kalamein fabrication can help address specialized sizes, traditional panel details, and existing architectural conditions while allowing the required fire-rated assembly to be specified for the project.

Are Kalamein Doors Still Manufactured?

Yes. Capitol Fireproof Door continues to manufacture custom Kalamein doors for New York buildings. Property owners and contractors can request configurations based on their opening dimensions, design requirements, and applicable fire-rating specifications.

Projects involving specialized openings may also require lot line windows NYC .

Custom Kalamein Manufacturing

Order a Custom Kalamein Door

Need a replacement Kalamein door for an older New York building or a custom fire-rated opening? Capitol Fireproof Door can help review your project requirements.

Build your custom fire door or request a free estimate.